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High Integrity Die Casting Methods

There are several variations on the basic process that can be used to produce castings for specific applications. These include: Squeeze casting - A method by which molten alloy is cast without turbulence and gas entrapme

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INJECTED METAL ASSEMBLY (IMA)

An innovation in joining Diecaster developed IMA as an innovative, one-step manufacturing solution. It outperforms most adhesives used for small component joining and assembly production and reduces manufacturing costs. S

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Multi-Slide Die Casting

The multi-slide die casting process uses four perpendicular slides in the tool enabling very complex and accurate castings to be produced. In some cases, up to six slides can be used at angles other than 90 degrees. This

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Cold Chamber Machines

Cold chamber machines are used for alloys such as aluminum and other alloys with high melting points. The molten metal is poured into a cold chamber, or cylindrical sleeve, manually by a hand ladle or by an automatic ladl

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Hot Chamber Machines

Hot chamber machines are used primarily for zinc, copper, magnesium, lead and other low melting point alloys that do not readily attack and erode metal pots, cylinders and plungers. The injection mechanism of a hot chambe

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Die Construction

Dies, or die casting tooling, are made of alloy tool steels in at least two sections, the fixed die half, or cover half, and the ejector die half, to permit removal of castings. Modern dies also may have moveable slides,

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Choosing the Proper Alloy

Each of the metal alloys available for die casting offer particular advantages for the completed part. Zinc - The easiest alloy to cast, it offers high ductility, high impact strength and is easily plated. Zinc is economi

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Die Casting vs. Other Processes

Die casting vs. plastic molding - Die casting produces stronger parts with closer tolerances that have greater stability and durability. Die cast parts have greater resistance to temperature extremes and superior electric

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Die Casting Process

The basic die casting process consists of injecting molten metal under high pressure into a steel mold called a die. Die casting machines are typically rated in clamping tons equal to the amount of pressure they can exert

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The Advantages of Die Casting

Die casting is an efficient, economical process offering a broader range of shapes and components than any other manufacturing technique. Parts have long service life and may be designed to complement the visual appeal of

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